Remote Condition Monitoring Solutions
Turn Industrial Data into Predictive Intelligence with Remote Equipment Monitoring
At Monico, we understand that industrial data is only powerful when it drives action. We started by helping customers with industrial remote monitoring — capturing and transmitting critical machine data to improve visibility into operations.
Through our early work in industrial data acquisition, we developed MonicoLive, a cloud-based remote monitoring solution built on AVEVA PI.
Remote condition monitoring goes beyond simple data collection.
MonicoLive provided customers with real-time access to operational data, dynamic dashboards, and threshold-based alerts, enabling better visibility into asset health, performance, and operational trends across remote facilities.
Our solutions detect early warning signs, predict specific developing conditions like shutdown events or catastrophic failures, and recommend targeted maintenance actions — all before costly downtime occurs. While many remote equipment monitoring systems stop at detecting basic anomalies or threshold deviations, we knew there was much more value to unlock.
At Monico, we like to say: “We’ve never met a service department with an ‘anomaly wrench.'”
Generic anomaly alerts aren’t enough. Service teams need real-time, actionable intelligence — not just an alert that “something looks off,” but precise, actionable intelligence they can trust. That’s why Monico evolved from basic remote monitoring into remote condition monitoring systems — a smarter approach that applies predictive analytics for industrial equipment in real time.
Continuous Insight into Asset Health
Stay ahead of failures with real-time alerts, trends, and diagnostics powered by high-resolution data.
Reduce Downtime & Extend Equipment Life
Predict issues before they escalate—our systems help reduce unplanned outages and optimize asset lifespans.
Streamlined Maintenance Operations
Automated alerts and customizable thresholds allow teams to prioritize efforts and reduce unnecessary site visits.
mGuard® Machine Watch
Ready for smarter machine protection?
Protect Critical Equipment. Predict Failures. Maximize Uptime.
mGuard® Machine Watch brings predictive condition monitoring to rotating and reciprocating equipment. With built-in edge diagnostics, real-time fault detection, and seamless integration into your existing monitoring environment, Machine Watch turns vibration, temperature, and performance data into early warning insights. Improve reliability, reduce downtime, and extend machine life — all without the complexity
Seamless Communication Across Industrial Protocols
Introducing mGuard Solutions: Advanced Condition Monitoring for Industrial IoT Assets
Building on the proven MonicoLive platform, Monico developed mGuard Solutions — a new generation of industrial asset monitoring designed to predict, diagnose, and prevent equipment issues in real time.
We offer two tailored predictive maintenance solutions:
mGuard CompressorWatch
- Purpose-built for Oil & Gas Midstream operations, focused on remote condition monitoring of gas compression equipment to predict failures and optimize compressor health.
mGuard MachineWatch
- Designed for the Mining industry, providing predictive insights into heavy equipment reliability and performance to reduce unexpected downtime.
Both of the above solutions deliver an intelligent, proactive approach to industrial IoT monitoring, using advanced condition monitoring analytics and subject matter expertise to help you:
- Extend asset life
- Improve operational uptime
- Reduce unplanned maintenance costs
- Optimize reliability-centered maintenance programs
- With Monico’s mGuard Solutions, you gain more than visibility — you gain the power to predict, prevent, and perform at your best.
Why Monico
Key Advantages That Set Our Remote Condition Monitoring Systems Apart
At Monico, we combine deep domain expertise with industry-leading technology to deliver remote monitoring systems you can rely on. Our solutions are trusted by OEMs and operators alike because we go beyond basic telemetry—we provide insight that drives operational resilience, safety, and efficiency. Here’s what makes us different:
Preconfigured solutions
We don’t just sell you a piece of hardware or software with a manual and hope you to figure it out. All of our solutions are programmed and preconfigured to communicate effectively with your machines & equipment. So they are ready to install and begin realizing ROI immediately.
End-to-end system design, built for flexibility
From data acquisition to cloud integration, we deliver fully engineered systems that reduce implementation friction and maximize ROI, while being able to work across multiple industries and remote asset types.
Proven track record & expertise in harsh environments
From desert mines to offshore platforms, our decades of experience in industrial remote monitoring and predictive analytics have elevated our technology to withstand extreme conditions while delivering high uptime and reliability.
Integration, collaboration & protocol expertise
Built on AVEVA PI and open to integration with your broader data ecosystem and OEMs. We maintain close partnerships with major equipment manufacturers and support native protocols like CAT, Cummins, and more—ensuring reliable integration and deeper insights.
FAQs
Frequently Asked Questions
What is a remote condition monitoring system?
Although most remote monitoring solutions detect ‘anomalies’, Monico’s solutions go a step further and provide specific events and conditions that provide insights that can be acted upon by maintenance and reliability teams. Specifically calling out events occurring on the individual machines that can be addressed; such as component failure detection before it shuts down the asset.
What are the benefits of remote equipment monitoring?
Remote equipment monitoring improves asset reliability, reduces maintenance costs, and helps teams respond faster to potential failures. It’s especially valuable for distributed operations or hard-to-access equipment. With early warnings and real-time alerts, maintenance becomes predictive rather than reactive.
Is remote condition monitoring secure?
Yes. Monico implements secure data transmission, encrypted cloud access, and user-level authentication in both our edge devices and MonicoLive platform. We prioritize data integrity and system security in every deployment.
How does remote machine monitoring work?
Remote machine monitoring works by integrating sensors and edge hardware with cloud connectivity to deliver continuous data on asset health. Monico’s systems use our mCore® platform to process data at the edge and provide live insights through platforms like MonicoLive—allowing teams to make informed decisions without needing to be on-site.
What types of equipment can be monitored remotely?
Monico’s remote monitoring systems are used across a wide range of industrial equipment including generators, pumps, engines, gas compression stations, mining equipment/machines (e.g., Haul Trucks), and more. We support a broad set of industrial protocols and work closely with OEMs to ensure seamless integration.
How does remote condition monitoring support predictive maintenance?
By continuously collecting machine data and identifying trends or abnormal patterns, remote condition monitoring enables predictive maintenance strategies. This allows maintenance teams to act on early signs of wear or failure, before they result in costly downtime.
